Magnetic separators are also called magnet filters, magnetic separators, magnetic filters, magnetic roller separators, etc. It is widely used in the separation and adsorption of impurities in grinding machine coolants. It is also used in coating, phosphating, cold rolling, and other industries. The smallest magnetic separator generally has a flow rate of 25L/min, and the large magnetic separator can reach 4500L/min (excluding the magnetic bar filter). The magnetic separator can effectively remove iron in the coolant without the consumption of filter media. It is easy to install and can be used in combination with other types of filters such as drum (drum) paper belt filters, flat mesh paper belt filters, and vacuum negative pressure paper belt filters. It can reduce the consumption of coolant and increase the service life of the cooling pump. The Ra value of the surface quality of the workpiece can be increased by 2 grades.
As a kind of auxiliary machine or a machine tool, magnetic separator is still an unpopular product. Although there are many manufacturers in China, there are not many professional manufacturers. The magnetic separators produced are mostly old-fashioned structures with little improvement.
Chengbo Machinery is a professional supplier of cooling liquid filtration and separation equipment in China. The design and production supervisors are senior professionals in the industry. With years of practical experience and a grasp of foreign advanced technology, we can develop multiple series and varieties of magnetic separation products.
The magnetic separator machine is composed of a reducer, a box, a magnetic mixer, and a glue gun. The reducer drives the magnetic roller to make a circular motion. After the cooling liquid containing powdery magnetic impurities enters the box, the impurities are adsorbed on the outer wall of the magnetic roller, and then pressed by the rubber wheel to squeeze out the liquid entrained by the impurities, and finally, The scraper separates the impurities from the magnetic stick and makes them fall into the dirt collection box.
The products are mainly divided into two types; glue-mixed magnetic separators and comb-tooth magnetic separators, the main features:
The rubber roller-type magnetic separator and the comb-type magnetic separator can be selected according to the impurity form and oil content in the coolant. The rubber roller type magnetic separator can choose the built-in type and the external type of the motor according to the specific situation of the site.
In order to facilitate the full drop of the impurities adsorbed on the surface of the magnetic separator, the internal magnet of the rubber-rolled magnetic separator can be designed to have a structure in which the magnetic force gradually weakens. Only the outer cylinder rotates, which reduces power consumption and saves energy.
The surface of the strong magnetic comb tooth magnetic separator can be optionally equipped with a scraper chip removal mechanism and a hydraulic flushing device to completely remove impurities and solve the problem of wear debris deposition; in order to better drain the water, the comb tooth magnetic separator is also optional Add a level control switch or time relay to make the gear motor run intermittently.
In order to facilitate customers to use the magnetic separator, the water can be designed to enter the water from the top of the back, and the water can be designed to be left and right, and bottom. The flow rate of a single machine is from 25L/min to 450OL/min.
The voltage of the geared motor is three-phase 380V or 220V, and the geared motor can be placed on either side of the left or right according to user requirements.
The magnetic separator adopts PLC automatic control and manual control. The magnet can be made of ferrite, Chin-Fe-B, or Al-Ni drill according to customer requirements. The shell material adopts high-quality carbon steel or high-quality stainless steel according to the specific situation.
As a machine tool auxiliary machine, the magnetic separator has not received the same attention as the machine tool, which is also the responsibility of the machine tool auxiliary machine manufacturer.
